Festo takes automation to the next level with AI-driven control in its new platform
Festo is introducing its new automation platform Festo AX Controls, a comprehensive solution that combines advanced control, motion management, data handling, and artificial intelligence. The platform is designed to simplify machine control, increase flexibility, and help companies transition into the next generation of smart factories.
A modern automation platform built for the future
AX Controls brings together several key automation functions in one system: control, motion, visualization, and programming. The platform supports both traditional PLC programming and modern high-level languages, while also offering low-code options for rapid development.
At the core is a new edge controller with an open architecture. It enables synchronized control of multiple motors and drive systems while seamlessly integrating both electrical and pneumatic automation. This makes the platform scalable and adaptable — from individual machines to complex production lines.
AI – the driving force behind innovation
What truly sets AX Controls apart is the integration of artificial intelligence in both control logic and analytical functions. AI is used to:
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Detect anomalies in real time before they cause downtime
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Predict maintenance needs and optimize service intervals
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Identify changes in product quality and suggest adjustments
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Analyze data from sensors, motors, valves, and drivetrains to uncover hidden patterns
The result is a more self-learning and predictive machine environment where production becomes more stable and energy-efficient. AI also works both in new installations and as a retrofit solution for older systems.
Open architecture for maximum flexibility
AX Controls is built on an open and modular software platform, meaning users can combine it with their own applications, external software, or modern IT systems. The platform can be tailored to different industries, machine types, and levels of complexity — from simple automation tasks to high-speed, synchronized motion control.
Why this matters
Manufacturers face growing demands for higher efficiency, lower energy consumption, and reduced downtime. By integrating AI directly into the control system, the need for external analytics tools and complex data handling is reduced. Machines instead become proactively controlled, optimized, and monitored.
Festo AX Controls therefore represents not just new technology — but a new mindset in automation: data-driven, predictive, and ready for future development.
